Ruroc EOX
Summary:
As the new product innovation lead design engineer for the EOX project at Ruroc, I led the development of a pioneering helmet that showcases cutting-edge innovation and attention to detail, benefiting both customers / user and Ruroc.
Advanced Composite Shell: Developed with my team the Quad-Matrix Carbon Composite shell, incorporating T300 carbon fiber with Kevlar, Nylon, and Fiberglass. This material innovation resulted in the lightest and most robust carbon composite shell Ruroc has produced. This enhanced protection and comfort. for the user as well as set a new industry standard, strengthening Ruroc’s market position.
Enhanced Safety Features: Integrated RHEON™ reactive polymer technology and multi-density EPS and EPP impact liners, achieving ECE 22.06 and DOT certifications. Which helped increased safety against impact and rotational forces when in low impact collisons. This helped demonstrate Ruroc’s commitment to cutting-edge safety compliance and give the brand solid credibility vs other high end competitors.
Optimised Performance: Redesigned the helmet with a new spoiler, seamless visor integration, and refined contours, improving aerodynamic efficiency, thermal regulation, and acoustic performance gave customers much anticipated enhanced stability, reduced noise, and improved airflow.
Superior Ventilation System: Optimised ventilation with six strategically placed vents and glove-friendly controls for easy adjustments.
These innovations not only delivered a superior helmet experience for riders but also reinforced Ruroc’s reputation as a leader in helmet design and safety.
“Ben's combination of technical expertise, quick execution, and clear communication makes him an exceptional engineer and a valuable team player. I highly recommend Ben to any organisation looking for top-notch engineering talent.”
Dan Rees - Founder at Ruroc
As a design consultant leading the EOX project at Ruroc, I am proud to showcase the culmination of cutting-edge innovation and meticulous attention to detail in helmet design. My focus was on developing the Quad-Matrix Carbon Composite shell, a new formulation that incorporates T300 carbon fiber reinforced with Kevlar, Nylon, and Fiberglass. This fusion not only enhances the helmet’s strength and flexibility but also elevates its impact performance, making it the lightest and most robust carbon composite shell Ruroc has ever introduced.
In our pursuit of unmatched safety, the EOX helmet meets rigorous ECE 22.06 and DOT certifications. We achieved this through a close partnership with RHEON™, integrating their innovative reactive polymer technology into the helmet’s headlining. This integration bolsters protection against both impact and rotational forces, while a sophisticated multi-density EPS and EPP impact liner optimises energy absorption.
In the development of the EOX helmet, I employed complex surface modeling techniques using Siemens NX, focusing on achieving G3 continuity throughout the helmet's structure. This advanced level of smoothness in the transitions between surfaces not only enhanced the helmet's aerodynamic performance but also its aesthetic appeal. The model was intricately designed around 2D hand renders / sketches and a gravity sketch model to give the basic 3D feel of the product. I then built the model to be expression-based, allowing for seamless adjustments. This adaptability was crucial in accommodating various head sizes, making the design both versatile and inclusive. By leveraging the robust capabilities of Siemens NX, I ensured that the helmet was not only functionally superior but also customisable, meeting the diverse needs and preferences of riders.
From a design perspective, the redefinition of Ruroc’s iconic helmet into the EOX model focused on enhancing aerodynamic efficiency, thermal regulation, and acoustic performance. Features such as a newly designed spoiler, seamless visor integration, and flowing contours dramatically improve stability, reduce noise by 2%, and enhance thermal airflow by 110% compared to previous models.
I optimised the EOX helmet's ventilation for maximum comfort and safety, incorporating six vents aligned with its sleek design for enhanced functionality and aesthetics. The helmet's EPS lining allows adjustable airflow suited to different riding conditions, ensuring effective ventilation and comfort. Designed for practicality, the chin and top vents are glove-friendly, enabling easy adjustments without stopping, crucial for riders in changing weather conditions.
